How To Projects Add a manual uncoupling section to gauge-1 track

Add a manual uncoupling section to gauge-1 track

By Norm Baullinger | December 9, 2024

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I wanted a reliable uncoupling method for my G-scale body mount Kadee couplers, with no moving parts or power requirements. I initially tried Kadee’s magnetic uncoupling system but found it wasn’t a perfect setup. It required the couplers be stopped precisely over the short magnet, and side-to-side movement of the cars due to slop in the trucks caused lateral misalignment of the coupler arms. 

piece of aluminum with pointed ends
This piece of aluminum will be painted black and screwed to two ties to become the uncoupling separator. Norm Baullinger photo

To solve my problem, I developed a system that uses what I call a “separator,” made from 3/8” x 5/8” aluminum channel screwed to the ties between the rails. One end is pointed and the other is tapered. The separator requires re-bending the trip pins on the couplers. Note: this system only works for Kadee couplers.

When a car’s couplers are pushed over the aluminum section, from the pointed end toward the tapered end, it will separate the two bent trip pins and uncouple the two cars. They will stay uncoupled while the couplers are on the length of the separator. Pulling forward, the car(s) are uncoupled, and will be left behind. The uncoupled car will remain with its coupler over the separator.

To re-couple the car(s), back the last car in the train into the car on the separator, push it past the tapered end, and pull forward. When the coupled cars are pulled forward, from the tapered end toward the pointed end, the separator’s tapered end will move both bent coupler trip pins to the side, keeping the cars connected. 

 section of track with straight piece screwed onto middle
The separator has been added to the section of gauge-1 track. Note that one end is tapered and the other is pointed. The cars enter the separator on the pointed end. Norm Baullinger photo

To construct the separator, make one end pointed and the other tapered (see photos). The length of the separator can be whatever you’d like; it just has to be long enough to easily stop the couplers over the uncoupler. 

metal rod with notches
Norm Baullinger photo

On the underside of the aluminum, I added 1/16”-deep notches to accommodate the ties (see photo above). The separator is screwed to the hardscape, centered between the rails so that the pointed end will fit in-between the bent trip pins when the car(s) are backed over it. The notches on the bottom of the separator match the tie spacing.

closeup of model coupler with bent glad hand
The author bent the trip pin into a “Z” shape and adjusted it so it’s slightly off center. Norm Baullinger photo

Bend the “U” shaped trip pin into a “Z” shape and reset it slightly off center. When the couplers are backed over the pointed end of the separator, one bent trip pin will move to one side and the other bent trip pin will move to the opposite side, thus uncoupling the cars.

close up of coupler
The trip pin catches on the tapered end of the channel. Norm Baullinger photo

The method doesn’t require precision in locating the couplers over the separator or precise vertical height of the couplers/separator. It does call for a consistent height of the bottom of the trip pins, and it tolerates some lateral car movement (reduced by using shims on the axles). 

section of track on garden railway with small sign
A sign alerts engineers of the uncoupling section of the track. Norm Baullinger photo

Nothing is perfect, but this system has proven to be 98% reliable outdoors. Maybe it can work for your railroad too.

One thought on “Add a manual uncoupling section to gauge-1 track

  1. After bending the trip pin it looks as though the pin will extend below the top of the track. Will that not catch and derail a car going over a turnout?

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